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Hi! Just so that we definitely don't get 
bored, here we have another project car, 
that we left unfinished about 5 years ago.

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We have a chance the continue working on 
it now, so in this video I'll tell you more 
about what kind of a car this is,

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What is our progress with it so far,

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What the future plans are and what we want 
to use it for.

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This is a 2004 CLK55 AMG that I brought into 
the country about 6 years ago, completely 
stock.

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It has a naturally aspirated V8 engine, called 
M113,

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From factory it's a 360hp NA engine, paired 
with a 5 speed auto trans, and pretty long 
diff ratios.

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It's a lovely sports car, sounds beautiful, 
but it's not really made for agressive driving. 
You can hammer it a couple times, has a good 
vibe, but nothing more really.

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There was a Black Series version made out 
of this CLK back in the day,

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We have a similar plan in mind, however we 
won't make an exact replica, rather a unique 
car.

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The basic idea with this build is to make 
a car that is properly built for pure driving.

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By that I mean there is no electronic systems 
getting in your way, the car isn't thinking 
instead of you, it doesn't shift gears for 
you.

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You are the one driving, and it can almost 
do what a modern day drift car can do combined 
with a little bit of comfort and usability. 
How we're going to do that, I'll tell you 
in a bit.

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As usual, let's take a look at a carVertical 
report, about a CLK.

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Here it writes this car has been damaged,

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It was first registered in America in 2005,

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From there it went to the Czech Republic, 
and from there to Hungary.

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Mileage is 200,000 kms (125k miles), there 
isn't much that happened to it.

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Damage! The front had a pretty significant 
damage to it apparently.

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It was sold for $725, that isn't much. It 
is also a 5.5L CLK, but it isn't AMG. And 
here are the photos:

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They wrecked the right front pretty badly.

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If you want the check out your own car or 
a car that you plan on buying, use the link 
in the description to get a 20% discount.

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Let's being with the suspension. The car 
got - it is not yet fully built in, just 
thrown in - a KW suspension that can do HLS 
and DDC.

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HLS is Hydraulic Lift System, it can lift 
itself without affecting handling. This is 
not an air spring, it is hydraulic. You can 
lower your car and also lift it on both axles.

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It is called HLS 4, you can also buy it for 
the front axle only, ours is for all 4 wheels.

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If I remember correctly, you can use it up 
to 80kph (50mph), you can raise and lower 
it while driving.

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For comparison, with a Lamborghini you almost 
have to fully stop, you have to drive really 
slow lift its front up and above 30kph it 
lowers itself back down. So this one's better.

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DDC is Dynamic Damping Control, which means 
you can change the suspension's stiffness 
on the run.

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If we were to put it into a newer car - this 
was ordered for a W204 C63 AMG - it would 
be plug and play, you just click it into 
the factory loom and are able to control 
it with the factory buttons to be in sport, 
comfort or street.

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This car doesn't have the option, here you 
either use a phone to set and customize these 
options, or there is a dedicated button that 
you can use to cycle between comfort, street 
and sport modes.

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My hopes are that with this suspension we 
will be able to achieve a usable setup for 
both track and street use as well with the 
least compromises.

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In addition there is also a control unit 
and a motor part of the hydraulics to install, 
we have to make the tubing for the whole 
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We haven’t done those yet, so far we only 
tweaked the suspension to fit, because it 
is originally made for a different model. 
We needed some modifications for it to fit, 
but it looks like it is gonna be good and 
will work for us.

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We'll talk more about the details of the 
suspension in a later episode.

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The brakes are off of a CLS63 AMG, the front 
ones very relatively easy to fit, however 
for the rears we will need to swap out the 
knuckles.

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About the externals: the car will get an 
aftermarket Black Series bodykit,

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You can get these from the UK and from Poland,

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They are pretty good quality, there are multiple 
versions. We already purchased one version, 
but we didn't really like it,

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Because it was done so that the widebody 
section at rear clears the gas cap from under 
and the factory one overhangs several centimeters.

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So the rear sits pretty high and it looks 
stupid, so we let that idea go and we are 
now looking for one that is more similar 
to the stock one.

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It will never be an exact match, but you 
can achieve a really-really close finish.

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The interior is going to be simplified, but 
it will look a little bit like factory. The 
rear seats might come out and maybe we'll 
put in a half cage.

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The front seats are not staying factory either, 
I plan to use a Recaro CS sport seat or a 
newer model year AMG's half bucket seat for 
better side support.

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The dashboard, door cards, etc will all stay, 
but we will retrim all of them with fresh 
leather.

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We will retain a couple of the comfort electronics, 
AC for sure, audio system as well. And pretty 
much that's all that we need.

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What is a significant difference from the 
stock interior is that the small auto gear 
selector will be replaced by a long Samsonas 
sequential gearbox shifter will poke out 
of there.

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We will also hide a hydro e-brake somewhere 
too. Mercedeses don't have a literal handbrake, 
you engage them by foot, so we need a totally 
different solution here.

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Here's the engine. This is also an M113, 
but there is a K-letter at the end, which 
means it has a compressor. In this configuration 
it has never been put into CLKs, they are 
either from W211 E-Classes, or W220 S-Classes.

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So this is a factory supercharged engine 
with about 475hp. We have already made some 
changes to it, first of all the throttle 
was swapped to a bigger one, the supercharger 
pulley is now smaller and we removed the 
clutch from the charger,

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Meaning it is directly driven, whenever you 
touch the throttle it is maximum power.

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There are some bigger downpipes on it, but 
they are not the best ones, we might modify 
them later, on the other hand the coils are 
original, the injectors are stock. And as 
it is it put out 650hp and 950Nm (700lb ft) 
on a dyno, which is just brutal.

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On top of that, the torque is being delivered 
totally flat from 3000-3500RPM upwards. It 
is gonna be a brutally strong motor, especially 
on the street.

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It will stay very raw, we will put a MaxxECU 
into this as well, but somewhat in parallel 
with the stock electronics to retain the 
speedo and varius other systems on the interior.

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This is why it's good that it already had 
a 55AMG engine from factory, at least they 
will be somewhat similar.

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We'll put the AC compressor back on and after 
we're pretty much done with it. The loom 
has already been put on the motor, the charge 
air cooler and the oil coolers are already 
in the chassis,

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So now we are going to put the engine in, 
hook everything up and relatively easily 
it will be ready for a startup.

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We will have to touch the fuel system, because 
compared to the NA engine the new one will 
be close to double in performance. And the 
stock fuel system won't be able to handle 
that for sure.

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And here's our gearbox, a 5-speed sequential 
Samsonas gearbox, already bolted to a V6 
bellhousing, which bolts straight to the 
V8.

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It is going to be mated with a 3-disk Tilton 
clutch, and a Tilton clutch bearing.

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This box is definitely not going to contribute 
to the comfort, but I want to try this one 
first, because it will give a lot to the 
dynamics of the car.

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As a B-option we have the diesel gearbox, 
we'd lose our pokeyness, but in return it 
wouldn't be so unbearably loud and so drastic 
to operate.

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You put this one into first and it instantly 
hits once hard. On the street, I wouldn't 
want to sit through a traffic jam with it, 
but when going for a joy ride it will be 
fantastic for sure.

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And as a last possibility, we could use its 
factory auto, or maybe we could make a newer 
model, because the auto trans that came with 
it is this old, classic Merc tranny, slow 
as hell, but bullet proof.

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We could also make it work with BMW's DKG 
gearbox, that would also get us great results, 
but it is important for me to have a clutch 
pedal and have a manual.

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So this is how this project looks at the 
moment, I really hope that we can finish 
it in a short time, because I think it will 
become a brutally crazy car at the end.

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We will make a video at every major step 
with the car, so make sure to subscribe to 
the channel. And I'll see you again next 
week. See you then!

